Backing bearings specially used in multi-roller cold rolling mill, the bearing load, high speed, high precision, accuracy grade P4, P2 general assembly of several sets of backing bearings installed in a shaft, requiring a shaft so the bearing cross-sectional height difference is controlled within 0.005mm.
| Assembly Method | Traditional Practice | BOYA Precision Assembly Solution |
|---|---|---|
| T-value Matching | Random installation, relying on luck | Selected and matched in 2μm increments, with larger values in the middle and decreasing towards both sides |
| Installation Marking | Often overlooked | Strict alignment with the marked position of the inner ring's maximum wall thickness |
| Periodic Rotation | No regular pattern | Develop scientific rotation plans for balanced wear |
Key Insight: Rolling shape adjustments cause the second set of bearings from each end of the support roll to bear the greatest force—commonly known as the "cat ear phenomenon." The optimal solution lies in the manufacturing and installation process: select and match the cross-sectional height difference ("H value") for each set of bearings on every support roll. The requirement is that the middle bearings be slightly larger by a few microns, with the H values on both sides decreasing progressively.
This precision matching technology is particularly critical for precision tapered roller bearing applications in high-end rolling mills. For Z mill bearings, where space is limited and loads are extreme, such micron-level precision directly translates to extended service life and superior strip quality.
| Mill Type | Bearing Solution | Key Features |
|---|---|---|
| 20-High Sendzimir / Z-Mills | Super-precision backing bearings | P2/P4 grade, cross-sectional height ≤5μm, adjacent frames ≤3μm |
| 12-High & 8-High Mills | Precision-matched bearing sets | 2μm T-value matching, "cat ear" compensation design |
| 6-High & 4-High Mills | Multi-row cylindrical roller bearings | FCDP series, maximum radial capacity, high-speed capability |
| Reversing Mills | Bidirectional load bearings | Symmetrical design, robust cage construction |
Key Technologies:
Precision Tapered Roller Bearings for work roll positions
Z-Mill Bearings with crown adjustment compatibility
T-value matching within 2μm increments
Installation marking for optimal performance
BOYA backing bearings deliver extended service life, reduced downtime, and superior strip quality across all mill applications.
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